Internship

As part of my Environmental Studies degree I am required to do an internship. In addition to my interest in sustainability, I have developed an interest in architecture. For my internship I choose to work with Alan Benoit of Sustainable Design of VT in Manchester, Vermont. This is a new firm that specializes in “taking the mystery out of sustainable design”. It is an all round design firm that does everything from design outdoor rooms to develop complete renovations with sustainable features. I will be doing many hands on tasks as well as computer-based modeling, and many other activities. I look forward to learning a lot about a possible future career

This blog with serve as a log for my internship experience.

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Day 18 – Feb 5th

Today was my last day. Our main focus was to get everything done that really required two people. Basically leaving just the walls for Alan to tackle next week. It was a pretty successful day. We got the rest of the roof off and even managed to take down one wall. The big task for the day was the garage door. It was spring loaded and weighted a ton!

First off we took down the top of the gable wall. It was much easier with a SawZall because we could just cut through the nails and the boards just fell right off!

Before too long all the rafters were down too. Leaving just the front gable wall. From the road it still didn’t look very different.

Next up were the ceiling joists. Thanks again to the metal cutting blade they came off pretty quickly.

Just before lunch we started to take down the boards on the front. No more pretending! Since most of the siding on the front was small, not that much was saved, but some of the broken pieces were perfect kindling!

Soon enough we had the front gable end off and it was down to just the walls!

Our recycle pile kept growing and growing. Almost half of the inside of the garage, and most of the side lawn were covered with wood. The house was built in the 1950′s to this is very good, dense, straight, dry wood… something you can’t buy today. It is great to build with, minus the fact that it takes a little more effort to get a nail into it, because it doesn’t bend or warp or settle. It has already been aged.

Throughout the project we have been putting items out by the side of the road that we won’t use, but don’t want to toss into the dumpster. Its amazing how much attention a FREE sign can attract! We’ve gotten rid of 2 windows, screen doors, a bicycle, and lots more! Just another form of recycling…

By the end of the day everything overhead was down and one of the small walls was taken apart. Hopefully over just a few days next week Alan will be able to take the rest of the walls down. Then comes the fun job of moving all the wood over to his house, then sorting through it and taking all the nails out, then cutting the ends off so they can be reused if they are cracked or split. But in the long run it will save alot of money and space in the landfill. When we were taking down the rafters, 16 ft 2 x 6 boards Alan couldn’t help but smile because of how much money each one of these boards wasn’t costing him!

Hopefully these boards will be the final piece in convincing Alan and Nancy to put the addition on the back of their house. I hope that when I get back in the summer I can help out and see the other side of recycling!

This internship has been VERY rewarding and extremely well rounded. I’ve sat at the computer and drawn up sketched of possible additions. Gone to a condo to oversee renovations, and even taken down a garage. I couldn’t have asked for more when I asked to be an intern. Alan and Nancy have been excellent hosts and I plan on staying in touch. The similarities between their lifestyle and the one I hope to create as time goes on, are astonishing. I can’t say thanks enough to Alan for all he has taught me over the past weeks. I have learned alot about myself and where I hope to go with a career and lifestyle.

I look forward to what the future has to hold for me and my sustainable design future. I am glad I got this internship experience and happy to have met Alan and Nancy!

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Day 17 – Feb 4th

Today was the coldest day we’ve worked on, but it was blue skies and the sun was very warm! Our plan for today was to take down the boards on the roof and hopefully some of the rafters. We weren’t sure the best way to get the boards off without destroying them. To start I pried off the top board, which came up pretty easy, but the second board wouldn’t move… so I hit it from the inside trying to pop it off… but after a few good hits it split and broke off… not what we are looking for!

After this we developed a little better technique that took a little longer but got the boards off in one piece! We used our pry bars to take the nails out of the boards… one by one! And there were alot of nails! Fortunately they started to come off pretty quickly.

We both worked on the one side and the boards came off quickly. Unlike new construction there was no plywood involved in this roof. These ship boards were all different lengths and either 6 or 10 inches wide. The top 10 boards or so were skinny and less rewarding when you took them off, but when you got a 14 foot 10inch wide board off the roof it was an accomplishment!

Before we knew it we were almost done with one full side. It was even the big side! Just in time for lunch break!

After lunch it was time to tackle the other side.  This side wasn’t as big but had another roof that came into it. This roof over the breeze way will eventually come down, but it is open to the house and considering it is February its not quiet time to open up the house to the outdoors! After a little SawZall-ing we had the boards free!

After we got all the boards we could from that side. We worked on cutting the little roof back a little so we could get to the rafters. Luckily there was already a wall built inside just a little bit, so we could cut the roof back to there. Most of the boards under there weren’t savable, but the rafters will be!

Here’s a photo of all the wood we saved from the roof. Add this to what we have inside and that’s a good amount of wood! Saves Alan money at Home Depot when he wants to put an addition on his house!

Next up were the rafters!

Time for the sledge hammer!

Pretty soon we had taken out most of the rafters on one end of the garage. It began to wobble a bit when you moved around, but nothing to worry about… I hope!

We are on schedule exactly where we wanted to be! Tomorrow we will take down the rest of the roof and the gable ends and then tackle the walls! Hopefully we can have at least a few of the walls down before the day is over!

The best part about the project is that we really haven’t touched the front of the building… so from the road it hardly looks like anything has been done! We’ll have to take it down eventually but the siding isn’t really that re-usable, because of the garage door being such a large part. We will only get a few long boards from it. Of course the 2x4s and frame will be good wood… but we laugh every time we walk away and look back saying “looks like we did nothing today!”

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Day 16 – Feb 3rd

We started off today where we finished yesterday! We had an extra hand this morning from a guy named Chris who was a WWOOFer or World Wide Opportunities on Organic Farms participant. He was helping out on a farm in Manchester that was owned by one of Alan’s friends. We worked on the siding on the back and other side for pretty much the whole morning. While we were doing this Alan was focusing on getting ‘chicken boards’ or boards on the roof so we could walk on it. After we got all the siding off, we set up the staging on the other side of the garage and got ready to tackle the roof.

The singles came off pretty quickly thanks to a de-roofing shovel Alan borrowed. In the picture above I was just using an ice axe which worked pretty good, but the shovel actually pulled out the nails at the same time! After lunch we had another guy join us and the shingles came off very quickly.

By the end of the day we had all the shingles off, cleaned up, and in the dumpster. Unfortunately the singles are one of the things we don’t recycle. Once they are used, its really hard to reuse them. But by the end of the day we had a good bit of the garage covered with boards we saved.

The garage was starting to look pretty bare by the time we headed home. Check out these photos! Today was a pretty good upper body work out! Tomorrow will be even more fun, taking off the roof!

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Day 15 – Feb 2nd

After putting foot warmers in our boots and hand warmers in our gloves we headed back across the street to work on dismantling the garage. It is different than just ripping down a building because ideally we want to save as much as possible, so its more like carefully demolition. Unfortunately some board broke when we took them off and some were just not reusable. Most of the boards that did break however can be used as kindling in Alan’s wood stove.

By lunchtime we had two of the sides almost completely striped. There were serious signs of water damage behind the siding. And the moisture also attracted carpenter ants. The frozen/hibernating ants were found in masses behind some of the boards. Seeing this made Alan stress to me, again, the importance of having space between the house and siding. In other words putting strapping on the walls and allowing the siding to dry out from both sides. In the past people would try really hard to not allow water to get behind the boards, putting glue on the tops and bottoms of the boards, but water still got in, and stayed in. Now instead of fighting it, you just aid in the drying process.

Around 3pm we set up the scaffolding so we can work on the roof tomorrow. After we did that we headed over to Alan’s friends house to help him insulate his basement. The space between his floor joists and the concrete foundation is ideal for air leakage. Similar to what Alan has done in his basement, we cut pieces of blue-board foam insulation and spray foamed around them to create an air tight seal. This is the first step of many to sealing off your house and can seriously reduce air infiltration. We didn’t get to finish the whole basement today but plan on going back later this week sometime.

The weather says we might get some snow tonight, which will be nice for the ski mountain but not so nice if we are taking off shingles tomorrow! Luckily snow means it will be a little warmer outside.

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Day 14 – Feb 1st

Deconstruction began today! We first had to move everything out of the existing garage and put it in the new garage. There was a surprising amount of stuff in the garage. Some of it was trashed but we put as much as possible out by the road with a free sign on it. Most of the things went by the end of the day! We started off by taking some of the trim off and worked our way around the outside.

After lunch we went and got the staging so we can take the shingles off and roof off in a few days. Alan had to get ready for a meeting so I spent the rest of the day working on the website some more.

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Day 13 – Jan 25

I spent some time this weekend working on the neighbors house on the computer. When I got to work this morning I took renderings from different angles and photo-shopped them into different images. This took a while to get everything perfect but once I was done I emailed them for the neighbors to look at.

Alan spent most of the day preparing for a meeting he has tomorrow with another client in town. He met with them last week and he created two separate floor plans and applied both of them to a photo he took of the existing building. Hopefully later this year the project will take place.

We heard back from the neighbors later in the day and we decided to start demolition next week. I am off on a fake break trip with some friends for the rest of the week.

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Day 12 – Jan 22

I arrived at Alan’s today and the wood stove needed fixing again! Although it is still running great for being over 20 years old, this one pin has been giving them problems. Luckily Alan thought up a different design and put a pin in that actually screws on. We’ll see if this lasts! Hopefully. When we were done working on the stove Alan’s neighbor had stopped by to talk and also see how the addition model was going. This is something I’d been working on for a while, and it was nearly finished. We told her that we’d print some rendering out and stop by that afternoon. I spent the rest of the morning photo-shopping the rendering of the addition into a photo of the existing house. It turned out alright, perfect for a first review.

After lunch I worked on the website, organizing the photos and moving things around until we got a call from the neighbors and headed over. We showed the photos to them and then took a look at the garage that needed to come down. Originally Alan had planned on taking it down when I was helping him out. With any luck I will still get to help a little, but the project is just a little behind schedule. Hopefully all the wood that we save from the garage will be used in the addition Alan is planning on his house. Very little will  be trashed.

Today seemed to fly by. I am going to work a little this weekend to get more rendering made to show window options and 2 different sizes for the neighbors addition.

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Day 11 – Jan 21

Today started off by driving up to Poultney, VT to meet with a couple who was building their own home. They heard about Alan’s business last fall at one of his monthly presentations at the bookstore in my town. His presentations deal with all sorts of topics, mainly focusing in home renovations and building practices. The couple had emailed Alan and asked if he would come out and talk to them about different building options in their new home. We weren’t sure on the drive up what stage they were in the building process, whether they hadn’t started (preferred) or we well on their way to completion. When we got there most of the framework had been done on the house. No windows yet, but pretty well closed off from the elements. Unfortunately at this stage there are only some many decisions that still have to be made. When you start fresh on a project you can incorporate sustainability into every part of the building.

The couple had some questions prepared for Alan regarding insulation, heating system, etc. Alan also had information to offer them such as Efficiency Vermont, a company that works with home builders to maximize rebates. He also gave them a copy of the Vermont Energy Code, Vermont’s only residential building code, and surprisingly very few builders to this day follow it… hmm. We walked around the house and talked a good bit about the best insulating options. Closed cell foam vs open cell foam, or fiberglass. We explained thermal bridging and the importance of putting insulation in between your siding and studs.

Quick thermal bridging lesson – wood is not an insulator, maybe has an R value of 5. So even if you insulate between your studs in your wall, the cold air outside will cool down the plywood on the outside of your house, then the coldness travels through your studs and then cools down the sheetrock on the inside wall. There are some ways of avoiding this from happening. If you put ridged foam or blue board on the outside of your house, on top of the plywood and behind the siding, even just 1/2 inch thick it creates a barrier where the coldness will not be transferred through.

The other option is building a staggered stud wall.

The way this works is  you still have a 6-8 inch thick wall but you use 2×4′s and alternate which wall they are flush with. Its a very, very cool idea because not only is thermal bridging taken care of (besides the top and bottom boards) you can then have continuous insulation. If you see in the picture above the insulation never stops. This also makes running electric wires a whole lot easier, no drilling! This is also more cost effective than building with 2×6′s or 2×8′s and you get just as thick of wall!

Another option is called the Larsen Truss Design. I won’t go into too much detail but this is a resource saving and cost effective way to have very thick walls for super insulating. Check out this link… http://www.greenhomebuilding.com/articles/larsentruss.htm and learn more!

So after we talked about insulation and walked around the house we discussed the heating system. They decided to go with a Geo-Thermal system and use radiant flooring. There is one problem with this… for radiant flooring to work properly the water temp needs to get up to around 140 degrees, and a geo-thermal system works best at around 100-110 degrees. So even after the geo-thermal system pumps out water it needs to be heated again. Alan offered a different type of radiant flooring called Warm Board, which is basically radiant flooring built into the plywood pre-floor, instead of tubes running in between the floor joist below.

We spent a couple of hours talking with this couple about what their options were and gave them plenty of possibilities, a full range of associated costs. We’ll see how much they end up doing.

From there we drove back to town and then headed up to the Bromley condo with building plans. Now that the demo has been done the builder needs to know where new walls are going and what else needs to be done. By the time we got back it was already past lunch!

After lunch Alan’s wife, Nancy showed me the passive solar studio they built a few years ago.

The studio is a place where Nancy can make her shoes, all year round (so long as the sun shines in the winter!). Alan built is so the summer sun never shines directly into the building but during the winter the low sun warms the building all day. This was the first sunny day in a few weeks and you can see in the picture its above 60 degrees in the building! The studio is built of completely recycled materials. The windows were rejected by a builder and destined for the dump, but they found a home in the studio. The walk way are old boards from a printing factory. Alan and Nancy did all the work themselves, working weekends and late nights to get it finished. The building is set up so the rain water is collected off the roof and stored for use in their garden. The studio has 2 rooms, one smaller one where she glues her shoes. This rooms is sealed off and has a small exhaust fan. It also has a sink and eventually will have running water. Their idea is that if/when they move this could be converted into a small bedroom/bath! Its a gorgeous studio and very well thought through! If only the rest of the human race built with such thought as these two! Its a shame how much stuff we throw out that could be used again and again. We are just too lazy to do anything about it! Fortunately some people are.

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Day 10 – Jan 20th

After looking at the website for a few days, it was time to make some upgrades/changes. I spent a good amount of time struggling with the horrible site hosting software but eventually got it to look somewhat how we had hoped. The next step is going through and editing all the text and making it sound a little more inviting and less formal/dry.

I also worked on adding the 3D model of the addition going on the neighbors house. They have told Alan several options they were looking for, so I built up a couple of plans. After I got a pretty good model of what it could look like, I render it and make it look very realistic. From there Alan puts it in photoshop and can apply it to any photo or background he wants. This really helps as a visual aid for the client. Seeing a very clear model of what their potential addition/renovation could look like certainly helps.

Alan’s meeting yesterday just added more work to the modeling process. They are attempting to add a master suite on the first floor of an already large house and what Alan drew up wasn’t quite big enough! So back to vectorworks to bump some walls out and mess around with the complicated roof pitches!

We have a meeting tomorrow morning at 9 with another prospective client. He’s building his own house and wants some advice. Off to Pultney in the morning!

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Day 9- Jan 19th

Back up to the condo. We spent a few hours there going through and measuring several things, making sure what was planned will fit. We also talked with the builder about what will work best in some of the question areas. The buyer had originally wanted pocket sliding doors pretty much throughout the condo, but that was quickly removed due to lack of wall space. I think we are down to one pocket door now, and who knows if that will actually make it in.

Once we made it back, Alan showed me the plans, several different possibilities, he had drawn up for additions to their small house. Some nearly doubled the square footage, while others seemed to fit much better. Although 800 sq ft is alright for two people, they wouldn’t mind not being cramped when they have company over. It is always interesting to see what Alan would design for himself, considering its his house and his ideas. I still can’t believe the transformation they have already done to the place. I can’t wait to own a house and make it work for me!

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